河北水利电力学院学报 ›› 2023, Vol. 33 ›› Issue (4): 58-63.DOI: 10.16046/j.cnki.issn2096-5680.2023.04.011

• 道路桥梁工程专题 • 上一篇    下一篇

基于振动时效工艺的正交异性钢桥面板残余应力调控

陈利   

  1. 中铁十八局集团第二工程有限公司工程管理部,河北省唐山市丰润区光华道28号 064000
  • 收稿日期:2023-10-25 修回日期:2023-11-27 出版日期:2023-12-30 发布日期:2024-01-12
  • 作者简介:陈 利(1975-),男,河北滦县人,高级工程师,主要研究方向为大跨度桥梁设计理论及施工管理。E-mail:1114971810@qq.com
  • 基金资助:
    中国铁建股份有限公司科技研究开发计划项目(15-C22);中铁十八局集团有限公司科技研究开发计划及资助计划项目(G21-05)

Residual Stress Control of Orthotropic Steel Bridge Deck Based on Vibration Stress Relief Technology

CHEN Li   

  1. Engineering Management Department of China Railway 18th Bureau Group Second Engineering Co., Ltd., 064000, Tangshan, Hebei, China
  • Received:2023-10-25 Revised:2023-11-27 Online:2023-12-30 Published:2024-01-12

摘要: 为减小正交异性钢桥面板焊接残余应力,同时为检验振动时效工艺在桥梁钢结构应用中的有效性,基于足尺模型,采用振动时效工艺对焊接残余应力进行了调整,并通过盲孔法残余应力测试对时效效果进行了评定。结果表明:正交异性钢桥面板焊缝区的残余应力较大,达到或超过材料的屈服强度;振动时效后,面板焊缝区及焊缝表面的残余应力均降低到屈服强度以下,也更加均匀;应力水平越高,振动时效的效果越好;振动时效后,远离焊缝区的应力有少量的增加,但仍保持在较低的水平;建议将振动时效工艺应用到桥梁钢结构焊接残余应力调整中。

关键词: 振动时效, 正交异性钢桥面板, 焊接残余应力, 盲孔法

Abstract: To minimize the welding residual stress in orthotropic steel bridge deck, and to assess the effectiveness of vibratory stress relief (VSR) applied in bridge steel structures, a full-scale model of orthotropic steel bridge deck was manufactured and its welding residual stresses were adjusted by using VSR. Thereafter, the welding residual stresses were measured by the blind-hole method to evaluate the effects of the procedure. The results show that the magnitudes of welding residual stress in the weld zone are significantly high, which are up to or higher than the material yield strength. After vibrating, the welding residual stresses have been reduced to below the material yield strength both in the weld zone on the deck plate and in the area on the weld surface. In addition, the residual stress field has become more uniform. If the stress level is much higher, the effect of VSR would be much better. After vibrating, the welding residual stresses in the area away from the weld are slightly increased, but still remain at a relatively low level. It is suggested to apply the VSR technology to adjust welding residual stresses for bridge steel structures.

Key words: vibratory stress relief, orthotropic steel bridge deck, welding residual stress, blind-hole method

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