河北水利电力学院学报

河北水利电力学院学报 ›› 2022, Vol. 32 ›› Issue (1): 72-78.DOI: 10.16046/j.cnki.issn2096-5680.2022.01.012

• 计算机应用与自动控制专题 • 上一篇    下一篇

基于PLC和力控的建筑外门窗气密、水密、抗风压性能检测装置设计

郝瑞林1,2,3,蔡国庆1,2,3,周利杰1,2,3,刘辉1,2,3,张欢灵4   

  1. 1.沧州市工业机械手控制与可靠性技术创新中心，河北省沧州市黄河西路49号  061001； 
    2.河北省工业机械手控制与可靠性技术创新中心，河北省沧州市黄河西路49号  061001； 
    3.河北水利电力学院 机械工程系，河北省沧州市黄河西路49号  061001； 
    4.中国铁路北京局集团有限公司 天津工务段职教科，天津市河东区沈庄子大街2号  300010
  • 收稿日期:2021-08-15 修回日期:2021-09-28 出版日期:2022-03-31 发布日期:2022-06-23
  • 作者简介:郝瑞林（1986-），男，河北沧州人，实验师，长期从事自动控制及机器人方向的教学与科研工作。Email：haoruilin@163.com
  • 基金资助:
    河北水利电力学院基本科研业务费研究项目(SYKY2007);河北省教育厅科技青年基金项目(QN2021226)

Design of Air Tightness, Water Tightness and Wind Pressure Resistance Detection Device for Building External Doors and Windows Based on PLC and ForceControl

HAO Rui-lin1,2,3,CAI Guo-qing1,2,3,ZHOU Li-jie1,2,3,LIU Hui1,2,3,ZHANG Huan-ling4   

  1. 1.Cangzhou Technology Innovation Center of Industrial Manipulator Control and Reliability, 061001, Cangzhou, Hebei, China；
    2.Hebei Technology Innovation Center of Industrial Manipulator Control and Reliability, 061001, Cangzhou, Hebei, China；
    3.Department of Mechanical Engineering, Hebei University of Water Resources and Electric Engineering, 061001, Cangzhou, Hebei, China； 
    4.Staff Education Department of Tianjin Civil Works Section of China Railway Beijing Bureau Group Co., Ltd, 300010, Tianjin, China

  • Received:2021-08-15 Revised:2021-09-28 Online:2022-03-31 Published:2022-06-23

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摘要： 为解决建筑外门窗气密、水密、抗风压性能检测设备更新不及时的问题，采用西门子200SMART系列PLC与力控组态软件相结合的方式构建控制系统，其下位机由PLC、气压传感器、风速传感器、变频器及风机等设备组成，实现对气压、位移、风速等6个模拟量的采集和风机频率的输出；上位机软件基于力控软件开发，可实现气密定级检测、气密工程检测、水密定级检测等6种检测方法，实现查看实时曲线、历史曲线、历史数据、生成表格、质量鉴定等功能。经试验，装置可完成GB/T 7106-2019要求的系列检测，满足了质检需求。试验结果表明，该装置实用性强，可为用户提供准确数据及曲线，为门窗质量检测提供了实用工具。

关键词: 门窗, 气密, 水密, 抗风压, PLC, 力控

Abstract: In order to solve the problem that the testing equipment for air tightness, water tightness and wind pressure resistance of building exterior doors and windows is not updated in time, the control system is constructed by combining Siemens 200smart series PLC with ForceControl configuration software. Its lower computer is composed of PLC, air pressure sensor, wind speed sensor, frequency converter and fan to realize the monitoring of air pressure, displacement collection of 6 analog quantities, such as wind speed and output of fan frequency. Based on the development of force control software, the upper computer software can realize 6 detection methods such as air tightness grading detection, air tightness engineering detection and water tightness grading detection, and realize the functions of viewing real-time curve, historical curve, historical data, generating table, quality identification and so on. After test, the device can complete a series of tests required by GB/T 7106-2019 and meet the quality inspection requirements. The test results show that the device has strong practicability, which can provide users with accurate data and curves, and provides a practical tool for the quality inspection of doors and windows.

Key words: doors and windows, airtight, watertight, wind pressure resistance, PLC, ForceControl

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